水产养殖水处理沉淀和过滤系统 | YUTANK

特征

• 模块化设计，可扩展流量
  从 20 立方米/小时的庭院系统到 400 立方米/小时的商业设施，YUTANK 的沉淀装置和转鼓过滤器均根据实际负荷进行配置，而非通用的产品目录编号。系统可在线扩展或堆叠，以便分阶段部署。

• 高效固体分离
  配备薄板或径向流结构的重力沉降器通常可去除60%至70%的可沉降固体。与机械微滤器（例如60%至80μm的筛网）配合使用时，总悬浮固体（TSS）去除率可超过生物过滤前的85%。

• 耐腐蚀构造选项
  所有结构部件（包括沉淀室、内部挡板和过滤器外壳）均采用食品级PP、FRP或304/316不锈钢材质。适用于淡水和咸水应用，尤其适用于近海孵化场。

• 综合排水和污泥处理
  沉淀装置预装底部锥形排水口和可选的污泥阀，减少手动清洁的停机时间。大型装置可安装自动冲洗套件。

• 与 YUTANK RAS 模块兼容
  与我们的生物过滤器、紫外线消毒器和氧气锥无缝连接，意味着互连管道的工作量减少。大多数使用 YUTANK 过滤器的客户都表示，在系统调试过程中节省了时间。

• 基于部署案例的运营支持
  我们为阿曼的海洋循环水系统 (RAS) 、东南亚的虾场以及北欧的鳟鱼孵化场提供机械过滤器。过滤规格始终根据实际情况调整，而非照搬产品目录。

Packaging

All settling and filtration units are packed in reinforced wooden crates or steel-framed pallets, depending on tank size and transport conditions. Internal cushioning with foam or shock-proof boards is applied around filter components and motor assemblies. For large-volume settlers (over 1.5m³), modular disassembly and bolt-on protection are used to reduce shipping volume and prevent damage during ocean freight.

Shipping & Logistics

Units are typically shipped via sea freight in 20ft or 40ft containers depending on the total system order. Each product is pre-labeled with QR-coded export tracking and loading sequence index. For time-sensitive orders, partial air shipments for critical filtration modules (e.g. UV or drum filter heads) can be arranged.

• Port of Origin: Shenzhen / Guangzhou / optional FOB Ningbo

• Lead Time: 7–15 business days for standard models; 20–30 days for customized builds

• Incoterms Supported: EXW, FOB, CFR, DDP (upon request)

• Applicable Regions: Export-ready for Asia-Pacific, Middle East, Africa, EU, South America

Delivery Confirmation & Installation

All shipments include component checklist, installation guide (PDF + video), and basic schematic for system docking. For overseas hatcheries requiring on-site support, remote commissioning is available via video or optional technician dispatch. Bulk orders (3+ systems) can request staggered delivery in line with farm construction schedule.

Frequently Asked Questions (FAQ)

1. What’s the role of a settler in RAS, and how is it different from mechanical filtration?
Settlers work as a gravity-based first-stage treatment, allowing suspended solids to settle by reducing water velocity. They're passive but effective for heavy particles. Mechanical filtration, like drum filters or screen filters, captures finer solids actively using screens and backflush systems. Farms typically use both in tandem to optimize solids removal and protect biofilters from clogging.

2. Are your filtration systems suitable for high-density farming environments?
Yes. Our systems are engineered for intensive aquaculture settings. Drum filters can operate continuously with 60μm–80μm screen options and self-cleaning capability. Settlers are designed with internal lamella or baffle plates to maximize surface area while minimizing re-suspension. We've supplied farms operating at >100 kg/m³ stocking densities with stable performance.

3. Do you offer modular units or custom-built configurations?
Both. We stock standard modular units for fast deployment and also offer custom builds with tailored dimensions, inlet/outlet positioning, and flow direction. Clients with pre-existing pipe networks or limited space often request custom tanks. We provide CAD drawings, 3D mockups, and installation consultation remotely for these projects.

4. How do you handle export packaging and delivery for large units like settlers?
For international shipments, all tanks and filtration units are shipped knock-down (flat-packed or in modules) when size exceeds standard container limits. Internal bracing, film wrapping, and steel-framed pallets are used. Most systems are containerized via 20GP or 40HC. We work with freight forwarders experienced in aquaculture equipment logistics, and support both CIF and DAP/DDP terms.

5. What kind of maintenance is expected for your settling and filtration units?
Settling tanks generally require only periodic sludge draining and algae cleaning. Mechanical filters like drum filters need monthly screen checks and lubrication of moving parts. The motor, bearing, and gear box assemblies should be inspected annually. We offer spare kits and O&M manuals with all shipments. For large-scale operations, clients usually keep an extra drum screen in stock.

6. Can these systems be installed in areas with limited power or infrastructure?
Yes. Settlers require no power to operate. Mechanical filters can be powered by compact control boxes (IP65-rated) and are compatible with solar inverters in low-grid areas. We’ve deployed systems in remote hatcheries and floating cage farms where power supply is limited or intermittent.

7. Do you provide assistance during system commissioning?
We support overseas commissioning remotely via video walkthroughs, live support, and pre-marked component labeling. For large-scale systems or government-funded projects, clients sometimes request on-site supervision, which we can arrange with advanced scheduling. All drawings and wiring diagrams are supplied digitally beforehand.

8. How do I know what capacity or type of system fits my farm best?
We recommend clients provide basic data: fish species, daily feed volume, system type (RAS, flow-through), water exchange rate, and site layout. Based on this, we can recommend drum filter size (e.g., 50m³/h, 100m³/h), settler dimensions, and optimal sequencing. We also simulate head loss and return line pressure where needed.